justinreigle (at) gmail (dot) com
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- Feb 25, 2005
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Hello all,
I'll try to keep this short and sweet. Last week I decided to spend my President's day long weekend disassembing my car to replace the timing belt. It has 180k on it and this is the 3rd belt change. Both of the previous were done by independent shops who apparently use a 600lb impact or so to tighten the crank pulley bolt.
With the car jacked up and pretty well opened up, it was time to remove the crank pulley bolt. Of course, it was near impossible. I went at it for a good 20 minutes with a 240lb air impact. I even tried the rocking technique (fwd and rev.) to no avail.
My engine does not have the hex groove in the pulley, so I can't use the special pulley holder tool, so I decided to craft my own. I took a trip to the hardware store and got a 4 foot length (more than needed) of aircraft cable (that's what it was called...). It is essentially about 5/16th inch thick strand of steel cable which cost about 4 bucks. In addition to that, I also purchased a rope/chain clamp for 50 cents. You can find it in the rope/cable section at probably any hardware shop. I'm sure it has a simple name, but I do not know it. So I will attempt a little ascii art to describe it:
_____
/ \
/ \ <- small u-bolt
| |
-|---\ /---|- <- Bracket that moves towards the inside of U-bolt when
-|---|-|---|- adjusted. Note the groove in the middle that is made | | to hold the rope in the center of the bracket as it === === clamps the u-bolt. === === <- Nut on either side of U-bolt for moving metal bracket | | inward which tightens the hold on the rope/cable.
Sorry for the crappy drawing, if someone wants I can take a picture of the rig this evening and post it to my website.
Anyway, here's how I used the cable and cable clamp to hold the pulley still:
1) align the crankshaft pulley such that one of the two holes in the pulley is on the top and it's essentially parallel with the engine's axis
2) thread your cable through the top hole on the crank pulley and pull it around the left engine mount so the portion of the cable that's in the crank pulley hole is the halfway point in the cable.
3) position the cable as low on the mount as it will go (engine side of mount, since it's lower than the chassis side of the mount) and put the ends in the cable fastener/ u-bolt thingy, pulling the fastener as close to the mount as possible to eliminate slack in the cable.
4) tighten the hell out of the cable fastener until you can tighten no more and give it a good hard tug to make sure its secure. this must be secure. I selected the smallest one my cable would fit through to ensure I could get it good and tight.
5) I put a floor-jack & board under the oil pan and jacked it once or so to take some stress off of the left engine mount since I'm sure this could kill it if it's old and brittle.
6) pulley should be stationary.
At this point, grab the breaker bar (24in +) and a 19mm impact grade socket and impact grade extension and go to town. Mine losened up with two loud pops. The first just broke it free the second made it easily to turn with a normal socket. Bouncing on it seems to help. I used the same technique to tighten it too.
Some things to note:
I had all drive belts removed. If they weren't, then they would've gotten in the way of the contraption.
I did this from under the front left corner of the front bumper with the car on jackstands.
I noticed that the pulley cut through two strands of the cable. The cable also stretched about 1/8th inch which required me to reposition my breaker bar for better leverage. I think it had a long way to go before the cable tore through competely, but just something to watch out for.
Hope that the cable fastener doesn't slip and position your body for a worst case scenario (e.g. breaker bar snaps).
So there it is. Less than five dollars to construct a decent pulley holding contraption.
If my pulley didn't have holes in it, I'd be screwed
Hope this helps someone.
- Justin
I'll try to keep this short and sweet. Last week I decided to spend my President's day long weekend disassembing my car to replace the timing belt. It has 180k on it and this is the 3rd belt change. Both of the previous were done by independent shops who apparently use a 600lb impact or so to tighten the crank pulley bolt.
With the car jacked up and pretty well opened up, it was time to remove the crank pulley bolt. Of course, it was near impossible. I went at it for a good 20 minutes with a 240lb air impact. I even tried the rocking technique (fwd and rev.) to no avail.
My engine does not have the hex groove in the pulley, so I can't use the special pulley holder tool, so I decided to craft my own. I took a trip to the hardware store and got a 4 foot length (more than needed) of aircraft cable (that's what it was called...). It is essentially about 5/16th inch thick strand of steel cable which cost about 4 bucks. In addition to that, I also purchased a rope/chain clamp for 50 cents. You can find it in the rope/cable section at probably any hardware shop. I'm sure it has a simple name, but I do not know it. So I will attempt a little ascii art to describe it:
_____
/ \
/ \ <- small u-bolt
| |
-|---\ /---|- <- Bracket that moves towards the inside of U-bolt when
-|---|-|---|- adjusted. Note the groove in the middle that is made | | to hold the rope in the center of the bracket as it === === clamps the u-bolt. === === <- Nut on either side of U-bolt for moving metal bracket | | inward which tightens the hold on the rope/cable.
Sorry for the crappy drawing, if someone wants I can take a picture of the rig this evening and post it to my website.
Anyway, here's how I used the cable and cable clamp to hold the pulley still:
1) align the crankshaft pulley such that one of the two holes in the pulley is on the top and it's essentially parallel with the engine's axis
2) thread your cable through the top hole on the crank pulley and pull it around the left engine mount so the portion of the cable that's in the crank pulley hole is the halfway point in the cable.
3) position the cable as low on the mount as it will go (engine side of mount, since it's lower than the chassis side of the mount) and put the ends in the cable fastener/ u-bolt thingy, pulling the fastener as close to the mount as possible to eliminate slack in the cable.
4) tighten the hell out of the cable fastener until you can tighten no more and give it a good hard tug to make sure its secure. this must be secure. I selected the smallest one my cable would fit through to ensure I could get it good and tight.
5) I put a floor-jack & board under the oil pan and jacked it once or so to take some stress off of the left engine mount since I'm sure this could kill it if it's old and brittle.
6) pulley should be stationary.
At this point, grab the breaker bar (24in +) and a 19mm impact grade socket and impact grade extension and go to town. Mine losened up with two loud pops. The first just broke it free the second made it easily to turn with a normal socket. Bouncing on it seems to help. I used the same technique to tighten it too.
Some things to note:
I had all drive belts removed. If they weren't, then they would've gotten in the way of the contraption.
I did this from under the front left corner of the front bumper with the car on jackstands.
I noticed that the pulley cut through two strands of the cable. The cable also stretched about 1/8th inch which required me to reposition my breaker bar for better leverage. I think it had a long way to go before the cable tore through competely, but just something to watch out for.
Hope that the cable fastener doesn't slip and position your body for a worst case scenario (e.g. breaker bar snaps).
So there it is. Less than five dollars to construct a decent pulley holding contraption.
If my pulley didn't have holes in it, I'd be screwed
Hope this helps someone.
- Justin